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Collagen Spray Dryer
FEATURES
1.The drying speed is rapid. When liquid raw material is atomized, the surface
of the material will be enlarged greatly. 95% - 98% of water can be evaporated
instantly in the hot airflow and the drying is only a few seconds. This dryer
is especially suitable to dry the heat sensitive material.
2.The uniformity, flow capability & solubility of the dryer are very good.
The finished products have high quality and high-purity.
3.Simple and stable operation, convenient control and debugging, easy to
achieve automatic operation.
4.The production process is simple, The dryer can dry the liquid material which
contains 40%-60%(90% for special materials) of moisture into powder at once.
There’s no need for smashing or sieving after drying so the operational
environment is clean and in healthful condition, it also can avoid powder
flying in the air during drying process.
WORKING PRINCIPLE
The air enters into the air distributor which on the top of the drier after
filtering and heating. The hot air in spiral form equably enters into the
drying room. When liquid raw material is passing through the high-speed
centrifugal sprayer on the top of the tower, it will be rotated and sprayed
into the extremely fine mist liquid beads. Raw material can be dried to the
final products instantly while it contact with the heated air. The finished
products are discharged continuously from bottom of the drying tower and
cyclones segregator. The waste gas is discharged from blower.
Equipment diagram
APPLICATION
Chemical Industry:
Sodium Fluoride (potassium), Basic Dyes & Pigments, Dyes Intermediates,
Fertilizer, Formic Silicic Acid, Catalyst, Sulfuric Acid Agent, Amino Acid,
White Carbon Black, and etc.
Plastic Resin: AB, ABS Emulsion, Urea-formaldehyde Resins,
Phenolic Resins, Urea Formaldehyde Resins, Polyethylene, Polyvinyl Chloride,
and etc.
Food Industry: Lipid-rich Milk, Armpit Protein, Cocoa Milk
Powder, Substitute Milk, Hunting Blood Meal, Egg White (Yellow), Chicken Juice,
Coffee, Instant Tea, Seasoning Meat, Protein, Soybean, Peanut Protein,
Hydrolyzate, and etc.
Sugar: Corn Syrup, Corn Starch, Glucose, Pectin, Maltose,
Potassium Sorbate, and etc.
Equipment accessories
TECHNICAL PARAMETERS
Dimension / Model |
5 |
25 |
50 |
150 |
200-2000 |
Inlet Temperature °C |
140-350 automatic control |
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Outlet Temperature °C |
80-90 |
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Max. Evaporation Capacity (kg/h) |
5 |
25 |
50 |
150 |
200-2000 |
Atomizing Method |
compressed air drive |
mechanical drive |
|||
Revolution (r.p.m) |
25000 |
18000 |
18000 |
15000 |
8000-15000 |
Revolution (r.p.m) |
50 |
120 |
120 |
150 |
180-240 |
Heat Source |
electricity |
steam+electricity |
steam+electricity, oil, oil fuel, hot air furnace |
||
Max. Heating Power (kw) |
9 |
36 |
72 |
99 |
|
Overall Dimensions(L×W×H)(m) |
1.8×0.93×2.2 |
3×2.7×4.26 |
3.5×3.5×4.8 |
5.5×4×7 |
depends on actual situation |
Dried Powder Restoring Rate (%) |
≥95 |
Notes: The evaporated amount of water is related to the characteristics of raw materials and the temperature of inlet air and outlet air. When the temperature of outlet air is 90°C, the water evapo rated curve is listed in above table (for reference only). If the product have been improved or updated by new technology, the related parameters will be change accordingly!
Attention to order
◎Liquid name and property: Solid contents(or water contents), viscosity ,
surface tension and PH value.
◎Dry powder density residual water contents allowed, particle size, and
maximun temperature allowed.
◎Output: shift time daily .
◎Energy that can be supplied: steam pressure, electricity properly , fuel of
coal, oil and natural gas .
◎Control requirement: whether or not the inlet and outlet temperatures should
be controlled.
◎Powder collection requirement: whether it’s necessary to use cloth bag lter
and the requirement of the environment of the exhausted gas .
◎Other special requirements.
Technical Parameter
Size |
A |
B |
C |
D |
E1 |
E2 |
F |
G |
H |
I |
LPG-25 |
1290 |
3410 |
4260 |
1800 |
1200 |
1200 |
1000 |
1700 |
1300 |
1550 |
LPG-50 |
1730 |
4245 |
5100 |
2133 |
1640 |
1640 |
1250 |
1750 |
1800 |
1600 |
LPG-100 |
2500 |
5300 |
6000 |
2560 |
2100 |
2100 |
1750 |
1930 |
2600 |
1780 |
LPG-150 |
2800 |
6000 |
7000 |
2860 |
2180 |
2180 |
1970 |
2080 |
3050 |
1960 |
LPG-200 |
2800 |
6600 |
7300 |
3200 |
2300 |
2300 |
2210 |
2250 |
3050 |
2100 |
LPG-300 |
2800 |
8000 |
8700 |
3700 |
2800 |
2800 |
2520 |
2400 |
3040 |
2250 |